The KayJay Company
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SELECTING AUTOMOTIVE WIRE
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When in doubt, use 125°C rated TXL, GXL, SXL, or SGX wire insulation for engine
compartment and general wiring. The only difference between these
is the thickness of the insulation and cost, with the thicker being the
more expensive. They are all insulated with crosslinked
polyethylene,
which is almost as heat resistant as teflon,
but cheaper and much tougher.
The wire available in your local automotive or hardware store is insulated with PolyVinyl Chloride (PVC). PVC is OK for cool areas, but NOT under the hood. The PVC will melt at temperatures that don't affect the HDPE! For more detail, see wire tables and amps vs wire size. |
TXL Automotive Wire
TXL is the wire used by vehicle manufacturers for most
applications, and is the thinnest,
lightest, and lowest cost of these
insulations. It is also tough and long lasting.
Click Here To order 18 to 12 Gauge TXL Wire |
GXL Automotive Wire
GXL is an intermediate insulation,with thickness and cost between TXL and SXL.
Click
HereTo order 18 to 14 Gauge GXL Wire |
SXL Automotive Wire
SXL is the second thickest
of the crosslinked polyethylene insulations, and suggested for use in
heavier gauges, or where additional protection from possible mechanical
damage is needed.
Click
Here To order 12 to 6 Gauge SXL Cable |
SGX Automotive Wire SGX is the
thickest of the crosslinked polyethylene insulations. SGX is
particularly recommended for battery cable, because of the
rather spectacular consequences of a
shorted battery cable.
Click
Here To order 4 to 1/0 Gauge SGX Cable |
NOTE: SAE J1128 GPT is a PVC insulated
wire rated at 85°C used for general chassis wiring, and should NOT be used in the engine compartment of your car according to the SAE J1128 spec. It's not as tough or heat resistant as TXL or GXL insulation, although it is significantly cheaper.
This is the wire found in retail stores. |
For more info on TXL, GXL, or SXL/SGX Wire,
Click Here
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Updated 4/14/19 Copyright © 2019 The KayJay Company |